Showing posts with label Roy Underhill. Show all posts
Showing posts with label Roy Underhill. Show all posts

Sunday, December 4, 2011

Gratitude


For a long while now, I’ve been thinking about all the people, and things, that have helped me on this hand tool woodworking journey I’m taking. What better time to express my thanks than Thanksgiving (or a week or two after Thanksgiving…). So here goes (and please forgive me, but there is no way I can cover it all – this is just the tip of the very large, and growing, iceberg).

My Father

When I was a kid, Dad followed his dream and opened “Jim Klauder & Son’s Country Hardware” and I used to “work” there all the time. I think he told me that he was the President and I was the Treasurer or maybe it was the Secretary. Whatever it was, I was in. I know my love of tools was fostered in that store. Dad also bought a load of old woodworking tools when we were at a Bus Mars* auction up in Vermont. He used them to decorate the walls of the store. Most of those tools were sold when we closed the store after Dad died, but I do have a few out in my shop. Thank You Dad.

*You can count yourself truly blessed if you ever got to see, and hear, Bus Mars in person – he was the best auctioneer that ever lived. The story goes that one time his helpers replaced the next item up for bid with some rocks from the ground outside – just to try to throw the old man off. Without missing a beat, Bus sold them for $20. That’s the story. I saw him. I believe it. Thanks for that too, Dad.

My Brother Jim

Jim is a great carpenter, and I learned a ton by working with him off and on over the years. He taught me: details matter, work hard and be honest, there are no mistakes that can’t be fixed (and you have to fix them), respect your tools, and always clean up when you are done working for the day. Thank You Jim.

My Brother Josh

Josh is responsible for me moving to Alaska, and he promptly put a drawknife in my hand, with which I promptly cut myself. Sometimes that’s how you learn; I’ve never done it since. Josh is also a firm believer and practitioner of the “follow your dream” philosophy, and always comes through with geek support when I need it. Thank You Josh.

Roy Underhill


In October of 2003 I got to spend two days listening to Roy talk about woodworking (and everything else – the guy is amazing). I had recently finished filling my garage shop with all the power tools I could find: band saw, table saw, drill press, router table, jointer, planer, oscillating spindle sander, etc. I did have some hand tools – mostly a couple of planes (see below), but I was at least 80% power oriented. As I sat in that room, and listened to Roy’s philosophy about working with only human powered hand tools, it just resonated with me. It was like waking up from a deep sleep – and asking “What am I doing? And why?” Less than one year later, all the power tools were gone from my shop and I was loving it! So, for teaching me to “Just say no to power tools!”, for your wonderful “Woodwright’s Shop” television program, your fabulous books and for setting me on the road less traveled – Thank You Roy.

Wayne Miller & Badger Pond

I came late to The Pond, only about a year before it shut down, but I spent a lot, a lot, of time lurking there. I don’t think I ever posted (partly too shy, mostly too ignorant) but I swam daily in the shared knowledge of others on the boards. At first it was power tool stuff, but I wandered into Neanderthal territory too. I learned how to fettle a plane there, and thanks to Scary Sharp posts, I learned how to sharpen. One of the things I appreciated most was the safe, positive atmosphere Wayne maintained (“Benevolent Dictator” indeed) at The Pond. For a short while, at a critical time on my woodworking journey, Badger Pond was my main source of learning. Thank You Wayne, and all the Ponders.

Kari Hultman - The Village Carpenter

Kari’s blog was, and is, inspirational. She was always positive and supportive, and that meant a lot to me when I was just getting this blog up and running. Perhaps you’ve noticed that The Village Carpenter link on my blog roll is out of alphabetical order – there’s a reason for that – just a tiny tip of the hat. Thank You Kari.

Bob and Dave Key

Back when I was setting up shop, I knew I needed a workbench, but didn’t know how to go about it. I started reading, in books and on web, and started planning and dreaming and my bench ideas got bigger and bigger, and more and more complex and more and more intimidating. I was just about overwhelmed, when I discovered “Bob and Dave’s Good, Fast and Cheap Bench” web page. What a revelation. I read it and I did it, and although it is far from perfect, I’m still using it and it makes me happy every day. Unfortunately, the full site is gone, but if you do a bit of searching on Google, you can find a link to the bench article that has been preserved (as it should be). For helping me cut through the bewildering amount of information and follow the “keep it simple” path to a perfectly fine workbench – Thank You Bob and Dave.

This Plane


The first plane that I owned that worked. There aren’t a lot of sources up here in Alaska. I was reading about planes on Badger Pond and knew I wanted to use them. I tried Sears – fail! What a hunk of junk that plane was – took it back the next day. I finally found this baby at a “perma-yardsale” site out on the highway. To quote the Boss, “You ain't a beauty, but hey you're alright ...” and it worked; shavings! Oh the joy! More! More! Thank You “Westlake, by Stanley” jack plane.

Celena

And finally, to the person I am most thankful for, my unbelievably wonderful wife, Celena. She is incredibly patient and supportive – from waiting while I run into countless junk/antique stores because “they look like they might have old tools”, to “I’ll be in just as soon as I finish this next part.”, to waiting months and months (years?) for me to finish projects I promised in weeks (the bed, the floor, the deck, the roof, the kitchen, the wood stove fence and many, many more). For this and so much more – Thank You Celena.

Monday, November 28, 2011

Mystery Mallet With Roy Underhill


What? It's the end of November already! Okay, okay, here's the Mystery Mallet post that was supposed to be up about three weeks ago! Sheesh!

In an effort to actually post this tonight, I'm going to keep the text to a minimum. This class was the Saturday after the Friday dovetail class. It was quite a bit smaller, and more relaxed, for me anyway. It was awesome!

The Mystery Mallet - of myth and legend - dovetailed in all directions, guaranteed to never come apart - or go together...


The beginnings of mine. Roy provided the stock, with the hickory (or was it ash?) handle already turned.


The first through mortise:


The double rising dovetails:


Jonathan, wielding his fantastic Wenzloff tenon saw:


The completed mallet head - bottom view:


And top view:


The Master, fine tuning a handle:


Due to the crazy stresses involved in assembly, clamping the handle to reduce the chance of epic failure is advised:




Layout complete - starting on my handle:


And the handle complete:


Roy, and Scott driving Scott's handle home with his "Osage Commander". His survived and gave hope to all still laboring in fear of heading home with jagged shards in a box as the day's final outcome.


My handle and head ready to go!


Roy giving my work the once over:


A very trusting Woodwright and El Kabong!


Success! Yeah baby!


Mugging in triumph!


The best day in a long, long time!

Oh, and one more shot of the mallet after cleaning it up a bit:



Tuesday, November 1, 2011

Dovetail Class With Roy Underhill


If you've spent much time reading this blog, you've probably figured out how I feel about Roy Underhill and what he does. Just in case you missed it, click here for a brief summary of his impact on my woodworking. That first time was back in 2003. Since then, and especially after he opened his school, I've been dreaming of taking a class from him. But, North Carolina is pretty far from Alaska, and now with two little ones, spending time away is not easy.

But then, last weekend the Alaska Creative Woodworkers Association (ACWA) hosted a fantastic weekend of woodworking with Roy Underhill, in Alaska! Wahoo! Thank You!

I ended up in both the dovetail class and the mystery mallet class, plus I went to Roy's presentation at the University of Alaska. All in all, it was an amazing weekend!

Here's a photo summary of the dovetail class:

The recommended tool kit (of course I took more):


We did through, half-blind, and rising dovetails, but in reverse order of difficulty. So rising came first.


I bought a set of the new Stanley 750 chisels, and was pleasantly surprised at their quality. They don't compare to either Lie Nielsen or originals, but I think they are a good deal for the price.


Yet another awkward work holding challenge solved by a handscrew clamp - with an assist by two Gramercy holdfasts - quiet a team.


The finished joint:


Still another use for the handscrew - it makes a perfect dovetail transfer jig - especially with the holdfast keeping everything still.


My first ever half-blind dovetails. Cool!


Some shots of Roy. Check out his camera tripod!


Hamming it up!


Pondering...


Roy is a great teacher, and it was really fun to spend time with the other woodworkers. Thanks again Roy and ACWA!

I'll post the mallet class next...


Saturday, October 22, 2011

FUN!







Thanks for the picture Jonathan!


Saturday, January 23, 2010

Kaija's Project


Over the holidays, my niece Kaija worked on a project in the shop. She made a "grease pot" a la Roy Underhill, although I don't think hers will hold tallow.

We pretty much followed Roy's method (which you can watch here) with a few minor changes. I made one as well, staying one step ahead, to use as a tester for problem solving. Kaija did all her own work and was a very fast learner. We had a blast - I can't wait to do it again!

I think I'll let the pictures tell the story (click for larger views):


















Tuesday, December 15, 2009

The Woodwright's School


You may have seen this already, but just in case you missed it: Roy Underhill has launched The Woodwright's School website and it includes online registration for the Winter 2010 classes. It also has some great downloadable plans, including the folding book stand I recently posted about.

Man does that make me hate living in Alaska just now. Well, that and the 5 hours of daylight - come on solstice!

You can check it out here: The Woodwright's School


Tuesday, December 1, 2009

Folding Book Stand Revisited


One of the very first posts on this blog was about a folding book stand I made for my wife. In The Woodwright's Workbook, Roy Underhill writes about this stand, which he calls a reading stand. It's in the Domestic Devices chapter of that book, which is a must read if you are interested in hand tool woodworking - as are ALL his books.


As I stated in the original post, it was the first true hand tools only project I attempted. I also helped my nephew James create his own version (which you can read about here, here 2 and here 3). I think it is a fun, and challenging project with some "wow" factor as it is made out of one piece of wood.


A while back a blog reader, who has made some awesome book stands of his own, asked if I could post some more detailed pictures of the hinge layout that I used. This post is the belated (sorry Craig) response to his request.


The first step is to lay out a square on the edge of the stock. Then, divide this in half both vertically and horizontally. Finally, connect the four mid-line points to make a diamond shape (okay, okay - so it's really just a rotated square - sheesh, Shape Police!). This then gets transferred across to the other edge and replicated. Lay out an odd number of hinges and start chopping and paring. If you work on the hinges closest to the edges, you can use the side layout to help guide both your angle and depth. Use these as guides for making the rest of the cuts. Then it's just a matter of sawing down and up to the hinges - look for the sawdust falling out from the hinge openings. If you worked carefully, the only thing holding the stand together at this point is the thin web of wood between each hinge. Use a very thin knife blade to cut these free and the stand will pop open. Fun!

Here's a close-up of the closed joint and layout lines. As you can see, I was not particularly careful with the rip sawing coming in from the left. I over-cut into the edge hinge. Doh! But it all came out okay - just be careful on the last couple of saw strokes.


After that, it's just deciding what shape to use for the legs and decorative top. The one in Roy's book, from Andre Roubo's Art of the Cabinetmaker, has a kind of double ogee top. I decided to base mine on the shape of old tombstones I used to see back east.

One last note - Roy mentions that Roubo describes creating a circular joint for this stand. I can see how that would work, but I've never tried it. Maybe on my next one...